Morphological Characteristics of AI2O3/Mullite/SiC Powders from Microwave Carbothermal Reduction Reaction
Abstract
The microwave process offers several advantages over conventional processes, including energy savings, shorter processing time, improved product uniformity and yields, and improved properties. In the present work, AL2O3/mullife/SiC powders were synthesized through the carbothermal reduction reaction of aluminosilicates in the presence of carbon black as a reducing agent. Precursor powders were compacted in pellet form and then reacted in a microwave oven operating at 2,45 GHz with a maximum power level of 980 W. In order to maintain a uniformly reactive atmosphere inside the microwave cavity, a Pyrex glass reaction chamber was introduced. The resulting powders, analyzed by SEM, presented features similar to those of products obtained by a conventional carbothermal reduction in the same temperature range, including whiskers, fibrous clusters and spheres of SiC, Al2O3, and mullite particles.